Flexible Mica Roll
  • Flexible Mica Roll Flexible Mica Roll

Flexible Mica Roll

NBRAM's flexible mica roll bends to a 2 mm radius without cracking, holds 25–30 kV/mm dielectric strength after repeated flexing, and withstands continuous temperatures up to 800 °C. Custom thicknesses and widths for EV motors, transformers and industrial heating.

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Product Description

NBRAM's flexible mica roll is a high-temperature mica insulation roll engineered for tight, complex geometries. It wraps around motor windings, coils and irregular assemblies without cracking or delaminating, and keeps its dielectric strength stable through repeated flexing — making it a dependable insulation choice for EV motors, transformers, aerospace systems, household appliances and industrial heating equipment.

Key Specifications at a Glance

Thickness 0.11 – 10 mm
Minimum bend radius 2 mm without cracking or delamination
Volume resistivity 2.0 × 10¹⁵ Ω·cm
Dielectric strength 25 – 30 kV/mm, maintained after repeated flexing
Tensile strength 120 – 150 N/10 mm width
Elongation at break 8 – 12%
Continuous operating temperature Up to 800 °C
Roll width & length Made to order, custom slitting available

Flexible mica roll - high-temperature flexible mica insulation roll by NBRAM

Why Choose NBRAM's Flexible Mica Roll

  • Flexibility without failure: a minimum bend radius of 2 mm lets the roll conform to intricate copper windings and curved surfaces where rigid mica cracks.
  • Dielectric strength that survives flexing: 25 – 30 kV/mm is maintained even after repeated bending, keeping insulation performance uniform across every curve of an assembly.
  • High-temperature stability: continuous operation up to 800 °C suits EV power systems, transformers and industrial heating equipment.
  • Vibration and thermal-cycling resistance: the flexible composite absorbs mechanical stress that causes micro-cracks in rigid insulation, extending service life in demanding applications.
  • Consistent batch quality: every production lot passes flex-cycle testing and is wound under tension control to preserve its flexibility characteristics.

Typical Applications

  • Insulation for EV traction motors and power electronics
  • Transformers, coils and power converters, including compact designs with irregular shapes
  • Aerospace and rail systems where space, weight and reliability are critical
  • Motor slot, phase and winding insulation in industrial machinery
  • High-temperature insulation for household appliances and heating equipment

Customization & OEM Support

  • Thickness from 0.11 mm to 10 mm, with custom flexibility profiles to match your application
  • Custom roll widths and lengths, plus cut-to-width and slit rolls for automated production lines
  • Sample evaluation and engineering support from material selection to qualification

Quality You Can Verify

Flexibility is only valuable if it lasts. Each batch of NBRAM flexible mica roll undergoes flex-cycle testing that simulates years of installation and operational stress, so long-term performance can be predicted before the material reaches your line. Tension-controlled winding prevents stress that could alter flexibility, while protective cores and moisture-resistant packaging preserve material properties during storage and shipping.

Flexible mica roll material for motor and transformer insulation - NBRAM manufacturer

Frequently Asked Questions

What is a flexible mica roll?
A flexible mica roll is a continuous roll of mica insulation that can bend around tight radii without cracking. It combines the dielectric and thermal properties of mica with a flexible bonding matrix, so it conforms to complex geometries during motor, coil and transformer assembly.

What thicknesses are available?
Standard flexible mica roll thickness ranges from 0.11 mm to 10 mm. Thickness and roll dimensions can be customized to your insulation design.

What is the maximum operating temperature?
NBRAM flexible mica roll maintains stable insulation performance in continuous operation up to 800 °C.

How is it different from rigid mica sheet or mica tape?
Rigid mica sheet offers high mechanical stiffness but limited conformability, while mica tape is narrow and designed for wrapping. A flexible mica roll provides a wide, continuous insulation format with a 2 mm minimum bend radius — ideal for covering larger curved or irregular surfaces efficiently.

Can NBRAM supply custom widths and samples?
Yes. NBRAM produces custom roll widths and lengths with slitting options, and provides samples for evaluation before volume orders. Send your drawing or specification and our engineering team will respond with a quotation.

Request a Flexible Mica Roll Quote

Looking for a reliable flexible mica roll manufacturer? NBRAM supplies high-temperature mica insulation to customers worldwide, backed by more than 20 years of electrical materials expertise. Explore our mica roll series, flexible mica sheet, motor insulation mica tape and fire-resistant cable mica tape, or send your inquiry — we reply within 24 hours.

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