Tired of uneven heating that leaves unpopped kernels or burns your popcorn? NBRAM’s precision-engineered Pop Corn Heating Element deliver rapid, consistent heat distribution for commercial popcorn machines and home poppers alike. Crafted with high-quality mica and corrosion-resistant alloys, our elements ensure 99% popping efficiency while withstanding high-volume use. As a trusted OEM partner, we offer customizable shapes, voltages, and mounting options to fit any equipment design. Streamline your procurement process with NBRAM—where reliability meets taste perfection.
NBRAM’s Pop Corn Heating Element excel in high-speed commercial environments like movie theaters and stadiums, where consistent heat is critical for uninterrupted operation. The etched foil pattern ensures uniform thermal spread across the entire cooking surface, eliminating cold spots that waste kernels. Key features include instant heat-up (reaching 300°C in under 60 seconds), energy-efficient design reducing power consumption by 15% compared to conventional elements, and a protective stainless steel layer resisting oil and moisture corrosion. For OEM clients, we integrate optional thermal fuses to prevent overheating, ensuring compliance with UL/CE safety standards. These elements also adapt to innovative home appliances, such as smart popcorn makers with IoT connectivity for temperature control via mobile apps.
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Voltage Options |
120V/240V AC (custom voltages available) |
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Power Range |
800W–1500W (standard), up to 2000W for heavy-duty models |
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Element Thickness |
1.8mm ±0.1mm (slim profile for compact designs) |
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Operating Temperature |
200°C–450°C (adjustable via external controls) |
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Thermal Uniformity |
±3°C variance across surface |
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Connector Types |
Spade terminals, screw lugs, or quick-disconnect plugs |
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Certifications |
UL 1026, IEC 60335-2, RoHS compliant |
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All elements undergo dielectric strength testing at 1500V AC for 60 seconds. |
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Every NBRAM Pop Corn Heating Element starts with aerospace-grade phlogopite mica, selected for its exceptional thermal stability and electrical insulation. Our technicians hand-inspect each mica sheet for flaws before laser-cutting it to precise dimensions—a step that prevents micro-cracks causing premature failure. The heating pattern is etched from nickel-chromium foil using photochemical machining, achieving accuracy within 0.05mm to guarantee heat distribution consistency. During assembly, we sandwich the foil between mica layers using food-grade silicone adhesive rated for 300°C+, then hydraulic-press the stack at 10-ton pressure to eliminate air gaps.
But what truly sets our process apart is the "pop simulation" test: we mount finished elements in test machines and run 500+ consecutive popping cycles with calibrated kernels, measuring yield efficiency and temperature curves. Clients like Gold Medal Products (a leading popcorn equipment maker) report 40% fewer service calls since switching to our elements, thanks to reduced hotspot formation. We also offer customizations like pre-notched corners for easier installation or copper-coated terminals for enhanced conductivity. From family-owned cinemas to Fortune 500 appliance brands, NBRAM delivers the reliability that keeps popcorn popping—and profits growing.
